Making a Segmented Vase
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The wood (walnut, purpleheart, and yellowheart) is glued up for the feature ring. |
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3/4" strips are cut at a 45˚ angle on the table saw using a miter jig. |
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The strips are glued back together, flipping every other strip to get a zigzag design. |
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That board was then cut at a 20˚ angle. Note...these are not glued together. |
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Here are the same strips, every other one flipped. Note...these are still not glued. |
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The ends are trimmed. The edges of these need to be cut at 11.25˚ (16 sided polygon) to make the ring. yes..there are 18 pieces...not 16. Helps to have a couple of extra just in case. |
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This is the table saw jig used to cut the miters. |
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Here's the jig with the one of the strips clamped in. Now it gets cut. |
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The mitered strips are glued up into a ring. |
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Here's another table saw jig for cutting segments. This one is set for 7.5˚ to cut segments for a 24-segment ring. |
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Some of the segments are cut using a miter saw. |
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The other segments are cut and glued up in half-rings, with dowel separators.
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The half rings are trued up using a disc sander.
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The half rings are glued together to get full rings.
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A glue block has been attached to a faceplate and the base ring is glued to it.
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A Longworth-style centering chuck is attached to the tailstock and used to center the next ring.
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The ring is glued to the base.
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The other rings are successively glued.
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The exterior and interior are rough turned.
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The final two rings have been glued on, turned, sanded, and a finish applied.
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Finished vase.
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Email:
randy@randyrhine.com |